jakartha sponge iron plant

Sponge iron making full process_Coal base DRI - YouTube

Dec 24, 2018· Direct reduced iron (DRI), also called sponge iron,[1] is produced from the direct reductionof iron ore (in the form of lumps, pellets, or fines) to iron by a reducing gas or elemental carbon ...


Keywords: Tunnel Kiln, Iron ore-coal composite pellets, Sponge iron, Thermal efficiency, Carbon utilization efficiency, Percentage metallic iron . 1. INTRODUCTION The tunnel kilns are mostly used by the ceramic industries for heating refractory and ceramic products [1-2]. In the year 1908 use of tunnel kiln started for iron oxide reduction. This

M/s Bravo Sponge Iron Pvt. Ltd.

Bravo Sponge Iron Pvt. Ltd. Project Feasibility Report for Expansion project Chapter 01 2 | of P a g e 2 Salient Features of the project The company has acquired 78.37 acres of land, out of which the existing plant is installed on around 40 acres of land and the proposed expansion project shall

Sponge iron plant opens after a year | Bhubaneswar News ...

KEONJHAR: The Orissa Sponge and Iron Steel Plant opened on Monday after over a year. It was locked since October 14, 2012, following labour strike. The plant …

Satya Power & Ispat Limited, Producer of, Sponge Iron, MS ...

Satya Power & Ispat Limited (SPIL) is one of the well established and aggressively growing limited company, which has captured a substantial market of Sponge Iron, M.S. Billets and Washed Coal in the Central India within a short span of time. Established in 2003 with a single Kiln of 30,000 MT per year, our current production capacity is 200 TDP.

Plant Details - MGM

The plant consists of the following sub divisions. Raw material preparation plant Direct reduction plant Raw material preparation plant The basic raw materials for the production of sponge iron are iron ore, non coking coal and dolomite. Iron Ore: Iron ore is the source of iron and available in oxide form namely hematite(Fe2O3).


SPONGE IRON PLANT ; SPONGE IRON PLANT. SG 320 SS; SG 460 SS; SG 680 SS; SG 1000 M SS; SG 1000 M 50; ALCOPLEX 460 SS; SPRAYLUBE 1250 / 2500; MFG 220; MFG 460 EP; MPG 2 (RED) SUPER GREASE EP 2; LONG LIFE 2 PREMIUM; SG 320 SS HIGH PERFORMANCE SLIP SEAL GREASE. Excellent shear stability; Withstands heavy loads;

Sponge Iron Plant Wiki

Steel plant, 6 mt sponge iron plant, 10 mt iron ore pellet plant and 450 mw power plant.This is the largest investment by an indian company in latin america and also the largest foreign investment in a single project in bolivia, so far.This huge investment is expected to …

list of sponge iron plants in south africa « BINQ Mining

Jun 09, 2013· Sponge Iron – WELSPUN STEEL LIMITED … its marquee client list includes most of the Fortune 100 Companies operating in Oil … Sponge iron is a metallic product produced through direct reduction of iron … This modern plant is equipped with a digital control system. …. Welspun sources its entire coal requirement from the imported coal by the China & South Africa.

sponge iron process

Jul 29, 2010· A demonstration sponge iron plant of 30000tpa capacity was set up with liberal assistance from UNIDO, Govt.of India and LURGI. This humble beginning has grown tremendously to 22 million tons of installed capacity today. All the major sponge iron processes like SL/RN, ACCAR, CODIR,TDR,HYL and MIDREX have been adopted successfully with our raw ...

Tata Steel Long Products Limited - TATA SPONGE IRON LIMITED

Tata Steel Long Products Limited offers a wide range of high-end steel products for industry like Forgings, Bearings, Fasteners and Free-Cutting, and caters to diverse sectors including Construction, Railways, Power, Auto, General Engineering and Defence, Infra/L&E. TSLPL is a pioneer in India for using Hot Metal in Electric Arc Furnace, which later became an industry norm.

Sponge Iron Plant Part of Tanzania's Major Iron Ore Project

Sponge Iron Plant Part of Tanzania's Major Iron Ore Project. Industry Segment: Metals & Minerals | Word Count: 445 Words. JOHANNESBURG--February 21, 2012--Written by Richard Finlayson, Senior International Editor for Industrial Info Resources (Sugar Land, Texas)--Tanzania's Maganga Matitu mine project could make the country one of the leading ...

Sponge Iron - an overview | ScienceDirect Topics

DRI is also known as sponge iron, it is a solid-state direct reduction process (Fig. 2.6). Coal, dolomite and iron ore or pellets are fed into one end of a rotary kiln, while sponge iron and char are withdrawn from the other end. Primary and secondary airs are supplied to the kiln to initiate combustion and reaction processes (Choudhury, 2014 ...

Asia's first sponge iron plant declares lockout ...

Keonjhar: In yet another setback to the state economy after the recent closure of VAL, Asia's first sponge iron plant Orissa Sponge Iron and Steel Limited at Palaspanga, about 20 km from here ...


the local iron ore raw materials are still many impurities which would lead to lower levels of iron in the material standard so that the standard product manufacture sponge iron will be difficult to achieve if there are impurities in the raw materials. The following are steps in the process for the processing of iron ore to sponge iron.


The process of sponge iron making aims to remove the oxygen from iron ore. The quality of sponge iron is primarily ascertained by the percentage of metallization (removal of oxygen), which is the ratio of metallic iron to the total iron present in the product. Sponge iron manufacture is highly sensitive to raw material characteristics.

Home - ILC Iron and Steel plant | Buy Sponge Iron, TMT...

The steel industry is the backbone of our nation and we at ILC ISPL steel plant work meticulously through different stages of production to make sure that our nation's backbone is always lifted up. We specialize in Sponge Iron and Billets, and we only use the best sources for our raw materials.

list of sponge iron plants in india Archives - Steel360 News

Disclaimer : Steel-360 has taken due care and caution in compilation of content for its web site. Information is just for reference not intended for trading purpose or to address your particular requirement. The content includes facts, views, and opinions are of individuals and not that of the website or its management.


MAJOR PLANT FACILITIES 1- RAW MATERIAL PREPARATION SYSTEM - Raw material system mainly consist Vibro Feeder, Crusher and Screen. Iron ore crushing is not required since sized material has to be purchased. Iron ore of size 5 mm to 20 mm is being used for the production of Sponge iron. Iron ore is being fed to the Ground

Direct Reduced Iron (DRI) Production Plant

Direct Reduced Iron (DRI) Production Plant NIPPON STEEL ENGINEERING CO., LTD. Basic Concept or Summary S-16 u A direct reduced iron (DRI) production plant is a shaft reduction furnace to produce DRI with large metal iron content by directly reducing iron ore (or iron …

Rungta Group

The steel plant is being set up in two phases. Four units of 120,000 TPA Sponge Iron Plant, 72,000 TPA Mild Steel Billet Plant and 45,000 TPA Slag Crusher Plant have been installed at Hesla in an area of around 14 acres. In the second phase, company has to install a 10 MW power plant based on recovery of waste heat.

A leader in metal powders born in Sweden | Höganäs

Sieurin invents sponge iron method The Höganäs Method is invented by engineer Emil Sieurin. The method means reducing iron ore with the help of coke, lime and clay. After patenting the method, Höganäs starts production in 1911 and in 1912 a plant is built. Later on, Höganäs will start grinding the reduced iron to powder, sponge iron powder.


Mar 18, 2013· India is the world's largest Sponge Iron producer and mostly uses the Coal based process. The down-side of this industry is that it generates significant amounts of solid waste in the form of ESP Flyash and Bag House Filter Dust.

Usha Martin

Usha Martin is one of the world's leading manufacturer of wire rope. Established in the year 1960, today Usha Martin is a multi-unit and multi-product organisation. The wire rope manufacturing facilities located in Ranchi, Hoshiarpur, Dubai, Bangkok and UK produce one …


In the Direct Reduced Iron (DRI) plant, production of sponge iron using a solid reductant involves reducing iron ore (lumps/pellets) with a carbonaceous material such as coal. The reduction is carried out in a rotary kiln (which is inclined and rotates at a pre-determined range of speeds) at a stipulated temperature (850°C -1,500°C).

Direct reduced iron - Wikipedia

Direct reduced iron (DRI), also called sponge iron, is produced from the direct reduction of iron ore (in the form of lumps, pellets, or fines) to iron by a reducing gas or elemental carbon produced from natural gas or coal.Many ores are suitable for direct reduction. Direct reduction refers to solid-state processes which reduce iron oxides to metallic iron at temperatures below the melting ...

Bhagwati Sponge Private Limited

BHAGWATI SPONGE PRIVATE LIMITED 3 - 1 3 – MANUFACTURING PROCESS 3.1 MANUFACTURING PROCESS 3.1.1 SPONGE IRON PLANT M/s BSPL is now operating 2 DRI kilns, each of 100 TPD capacity for production of 60,000 TPA sponge iron. The company is now planning to install (1x200 +1x350) TPD DRI Kilns for production of 1,65,000 TPA Sponge Iron.

wire mesh screen for sponge iron plant in banjarmasin ...

Coal mining processing plant in Nigeria. This coal mining project is an open pit mine located in Nigeria, announced by mining company - Western Goldfields - that it has discovered 62,400,000 tonnes of proven reserves of coal deposits worth US$1.2 billion which could be used for the generation of electric power...

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